IDEA GENERATION
If required, this stage is where we carry out high level research, brainstorming, technical investigations and create rough physical mock ups for testing. When there are unknowns that need to be understood and explored before the product can start to be designed as a whole this is where the process will start.
CONCEPT DESIGN
Many projects begin here. This phase involves creating several variations of the product to explore options such as functionality, style and manufacturing process. It is recommend that 3 different concepts are produced to give a range of ideas and maximize Innovation before further developing the chosen design options.
CONCEPT DEVELOPMENT
The chosen concept can now be further developed in terms of engineering in order to be ready for physical production of a prototype. Detailed 3D CAD models of parts are created and required components are sourced and specified.
PROTOTYPE CONSTRUCTION
The developed concept is now built into a physical prototype in order to test the design and identify areas to improve and further development. Often this involves 3D printing but other production and fabrication processes are employed to suit each project and material requirements.
PROTOTYPE DEVELOPMENT
The CAD design is updated in line with changes identified during assembly and testing of the prototype. Once complete these updates may require new parts be made or a rebuild of the prototype required. Several prototypes are often required in order to refine and perfect a design ready for mass manufacture. Note that stage 4 – prototype construction often needs to be repeated to test the developments.
MANUFACTURE DESIGN
With the product proven and working we can make adjustments to the design to allow for mass scale manufacture processes to work effectively. This can also be backed up with specifications and a pack of 2d production drawings. Everything you need to have your product manufactured by your preferred factory.
PRODUCTION ASSISTANCE
Help with finding, selecting and communicating with manufacturers and factories. From obtaining production cost through to supporting and advising as the first batch as come off the production line.