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Fuel Level Monitoring System Using Ultrasonic Sensor

Our fuel monitoring solution identifies inefficient driving behaviors, route choices, and engine idling, helping you streamline routes and cut unnecessary costs. Traditional fuel level monitoring methods often involve mechanical floats or capacitive sensors, which may suffer from accuracy and maintenance issues. This case study explores the development of an innovative fuel level monitoring system using an ultrasonic sensor to overcome these challenges.

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Work We had done.

Webzaa
Webzaa
Bolt Innovations
inplace studio
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Work We had done.

Webzaa
Webzaa
Bolt Innovations
inplace studio
buzz

Challenges & Solutions

UI / UX Development UI / UX Development

Challenges

  • Sensor Selection and Accuracy: Chose an ultrasonic sensor with the appropriate range and accuracy to ensure reliable fuel level measurements.
  • Hardware Interfacing: Designed and built an electronic circuit to interface the ultrasonic sensor with a microcontroller or single-board computer.
  • Signal Processing and Noise Reduction: Dealt with signal noise and interference that could affect distance measurements and fuel level accuracy.
  • Algorithm Development for Conversion: Created algorithms to convert distance measurements to accurate fuel level readings considering tank dimensions and geometry.
  • Calibration for Accuracy: Ensured the system provided accurate fuel level measurements across different tanks and environmental conditions.
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Solutions

  • Sensor Selection and Accuracy: Researched and compared different ultrasonic sensors, considering factors such as measurement range, resolution, and interference resistance.
  • Hardware Interfacing: Developed a circuit that provided proper voltage regulation, signal conditioning, and noise filtering for accurate sensor readings.
  • Signal Processing and Noise Reduction: Implemented signal processing techniques, such as averaging, filtering, and thresholding, to reduce noise and enhance the reliability of distance measurements.
  • Algorithm Development for Conversion: Developed mathematical models that accounted for tank shape, dimensions, and sensor placement.
  • Calibration for Accuracy: Performed calibration tests using tanks with known fuel levels.

Features of App

Accurate Fuel Level Measurement

Utilizes an ultrasonic sensor to measure fuel levels accurately in tanks or containers

Deployment and Monitoring

Installs the system in fuel tanks or containers across various contexts.

Overcoming Traditional Challenges

Addresses accuracy and maintenance issues found in mechanical floats or capacitive sensors

Software Development

Firmware/Software Control: Develops code to control the ultrasonic sensor and capture distance measurements

Continuous Monitoring

Monitors fuel levels in real-time, ensuring timely refueling or reordering

Hardware Development

Ultrasonic Sensor Selection: Chooses an appropriate sensor with the required range and accuracy

Technical Stack

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Project Outcome

The fuel level monitoring system using an ultrasonic sensor presents an innovative and effective solution for accurate fuel level measurement in various applications. The developed fuel level monitoring system offers high accuracy and reliability, minimizing fuel wastage and operational disruptions. Real-time monitoring allows for timely refueling or reordering, optimizing fuel usage and reducing operational costs. The system's user-friendly interface provides easy access to fuel level data, enabling proactive maintenance and management.

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Parul Gupta

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shopotito.com - Founder

Any startup is successful only when it's technology partners stand strong with them. We are glad to have Innovura Technologies as our technology arm. They are also our thought partners and help us ideate and improve upon systems. They are efficient, effective and responsive. Technology partner is one of the most crucial arms of any business and I highly recommend Innovura Tech as they have proven their mettle at Otito

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Voltriqs Tech Solution - Founder

Innovura Technology is the technology firm that also provides hardware and firmware design along with software expertise. I think that internal end-to-end expertise and support provides more substantial capabilities. All team members are really proactive in making sure the project stays on track.  It helps reinforce that we have picked a supplier who can add value to our solution.

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Next Enviro Eng. Pvt. Ltd. - Director

I have had a great pleasure working with Innovura Technology for the past one year. Best part of working with  Innovura Technology really is customer service as the team is highly responsive, I can get in touch with them anytime and the team’s turnaround time on the ramp up and ramp down resources must be appreciated. I highly recommend them.

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Next Enviro Engineering Pvt Ltd - Director

I have had a great pleasure working with Innovura Technology for the past one year. Best part of working with  Innovura Technology really is customer service as the team is highly responsive, I can get in touch with them anytime and the team’s turnaround time on the ramp up and ramp down resources must be appreciated. I highly recommend them.

Nikhil Patadiya

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inplacestudio - Founder

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